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TRI Transmission & Bearing Corpo
TRI Transmission & Bearing Corporation was founded on
the knowledge and ability to diagnose, simulate, and predict the rotor vibratory
characteristics of most types of rotating machinery. TRI’s thorough
understanding of the symptoms and fundamental causes of a wide range of
vibration problems has led to our development of applicable solutions for these
problems. Solving rotor vibration and bearing damage issues of Large Steam
Turbine-Generators and of Large, High Power Fluid Drives for BFP service is a
TRI specialty.
TRI Transmission & Bearing Corporation continues to
expand its capabilities to improve the services provided to our customers
who experience vibration problems with their rotating machinery. Vibration
analysis capabilities at TRI have recently been upgraded to allow for better
vibration data acquisition and reporting functionality. TRI
Transmission & Bearing Corporation has added highly qualified personnel to
perform on-site vibration analysis and machinery diagnostic activities.
The additional personnel allows for fast response to customers’ issues.
TRI technical personnel are able to attach TRI’s data
acquisition, diagnostic, and recording equipment to customers’ in-place data
acquisition and sensor systems. Alternately, TRI personnel can set up
complete test instrument systems using vibration, pressure, temperature, stress,
and related sensors, as well as extensive data acquisition, diagnostic, and
recording equipment.
Based on the vibration diagnostic results, TRI technical
personnel provide reports that include recommendations for resolving vibration,
bearing damage, and structural issues that are identified in the diagnostic
analysis. In many cases, TRI offers to design, manufacture, and to supply
upgraded rotating components, bearings, and/or structural upgrades that, when
installed, will resolve the particular issue(s) at hand.
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Equipment |
Description |
Specifications |
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ADRE for Windows
and
208P DAIU |
Automated
Diagnostics for Rotating Equipment (ADRE). Data acquisition control and
data presentation software. 208P Data Acquisition Interface Unit (DAIU)
interfaces with software for data acquisition. |
Bently NevadaÒ
8x Channels
100-60k rpm
Direct Measurement
100-225k rpm
Filtered Measurement
1-10k Hz.
Anti-Alias Filter
Gap Voltage 0±25
Vdc
Process Variable
1-5 Vdc/0-10 Vdc
2x Keyphasor
inputs 100-60k rpm |
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Velocity
Seismoprobes |
Velocity
Seismoprobe Transducers are externally mounted on machinery to measure
casing vibration. Interfaces directly to data acquisition units. |
Bently NevadaÒ
4.5-10k Hz.
Frequency Range
20 mV/in/s
Sensitivity
1 in/s @ 100 Hz
1000 ft. max Lead
Wire |
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Proximity Probes |
Proximity
transducers are mounted to view the relative displacement of the shaft.
These transducers can be permanently mounted or temporarily mounted
depending on access to the element. The proximity transducers are sensitive
to the material of the component being measured. In addition, proximity
transducers are able to measure static gap voltage, which can give an
indication of position. |
Bently NevadaÒ
80 mils linear
range
-24 Vdc Required
200 mV/mil
Sensitivity
0-10k Hz.
Frequency Response
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Optical Keyphasor |
The optical
keyphasor transducer uses a reflective surface to create a voltage spike.
The optical keyphasor is used to provide a temporary speed and phase
reference for balancing and diagnostics. |
Bently NevadaÒ
1 ms Rise Time
15 ms Fall Time |
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Spectrum Analyzer |
The Spectrascope
– Real Time Analyzer accepts a single input for spectrum analysis and dual
input for sweep functionality. Allows for real time spectrum analysis and
also orbit plots. |
Spectral Dynamics
Corp.
Model SD330A
0.15-20k Hz
0.15 Hz
Resolution
0.1-31.6 Vrms
Input Sensitivity
0-5VDC Outputs |
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DVF2 |
Digital Vector
Filter provides for 1/2X, 1X, and 2X filtering of dynamic data. The DVF2
has inputs for both X and Y inputs as well as for a Keyphasor. |
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Data Tape
Recorder |
Analog data tape
recorder. |
Sangamo WestonÒ
Sabre VI 630
14 Channel Inputs |
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Oscilloscopes |
1x (2) Channel
Oscilloscope and 1x (4) Channel Oscilloscope, the (4) Channel Oscilloscope
is a Tektronics and allows for orbits with blanking for keyphasor. |
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Infrared
Thermometer |
IR Thermometer
for non-contacting temperature measurements. |
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Vibration Analysis
The goal of TRI Transmission & Bearing Corporations
vibration analysis is to determine root cause problems with rotating machinery,
then determine/design a solution to allow the equipment to return to normal
operation. The following list briefly summarizes some of the techniques
and formats used to perform the analysis:
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Waveform Analysis
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Spectrum Analysis
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Steady-State Analysis
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Transient Analysis (Start Up/Shut Down)
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Rotor-dynamic Modeling and Analysis
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Stability (sensitivity to Non-synchronous Vibration) Analysis
Monitoring Systems for Vibration, Pressure, Temperature and Related Data
TRI Transmission & Bearing Corporation technical
personnel have been designing, installing, and using complete monitoring systems
for vibration, pressure, temperature, stress, and other related variables since
the 1970s. In many cases, TRI designed and manufactured specialized sensors to
obtain the data required for proper decision making on the part of the owner’s
representatives.
These systems have been installed on a variety of many
types of rotating machines, including gas compressors, gearboxes, large steam
turbine-generators, gas turbines, ship propulsion systems, thrust bearings,
hydro-turbines, and the like.
Accordingly, TRI technical personnel offer Consulting
Services for Designing, Implementing, and Using Vibration Sensor and Monitoring
Systems. In particular, TRI has experience with Bently Nevada equipment
beginning in 1972, and today, includes:
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7200 Monitoring System – Bently Nevada;
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3300 Monitoring System – Bently Nevada;
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3500 Monitoring System – Bently Nevada;
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Data Manager 2000 ® – Bently Nevada
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System 1 ® – Bently Nevada
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ADRE ® – Bently Nevada
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Proximity Probes – Bently Nevada,
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Specialized Mounting Arrangements for Probes;
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Proximitors and Cables – Bently Nevada;
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Seismoprobes – Bently Nevada
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Velomitors ® – Bently Nevada
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DVF II ( Digital vector Filter II ) – Bently Nevada
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Consulting Services
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System Design and Problem Evaluation
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Training On-site
Balancing
In-situ Balancing:
TRI Transmission & Bearing Corporation has the experience and ability to
balance rotating machinery in-situ from Large Steam Turbine Generators at 3600
RPM with up to 12 Bearings in a Tandem configuration to pumps and fans. A
sample list of equipment TRI has balanced in the past is as follows:
Factory Balancing
TRI Transmission & Bearing Corporation has a balance
machine in its facility in Lionville, PA where low speed balancing can be done.
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Rotating elements up to 14 ft. long and 17,500 lbs.
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Schenck-Trebel balancing machine.
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Data processing computer Very recently manufactured.
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“Hard roller” design.
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Rollers are precision ground to provide minimum runout.
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Drive mechanism is end mounted.
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Special roller assemblies can be made, if required by the job.
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Typical example: Balance 2000 lb rotating assemblies at 600 rpm to less than
50 gm-inches each end.
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TRI balances Fluid Drive and other rotating elements using “wet balance”
process.
Complete Solutions
TRI Transmission & Bearing Corporation designs and
manufactures equipment to solve machinery problems. TRI technical
personnel are intimately familiar with the products and the fundamental
principles behind the product application. The combination of
rotor-dynamic knowledge and manufacturing gives TRI Transmission & Bearing
Corporation the ability to identify new solutions to problems,
to adapt our many proven designs, including patented features, to new variants
of existing solutions, and to manufacture and to implement the
solutions.
The customer, therefore, receives a complete solution
package from a single source from identification of the cause or causes of a
problem through implementation, and return to service. The drawings and
specifications for each project are created and retained in TRI’s computer data
system, and these are backed up daily. Summary reports or detailed reports, at
the customers’ option, can be produced.
TRI’s approach gives the customer full disclosure and
open communication on the problem as well as the solution options, thereby
allowing for more informed decisions on the part of the customer and a better
solution provided by TRI.
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